diff --git a/ROCK64_OSD.scad b/ROCK64_OSD_v1.scad similarity index 100% rename from ROCK64_OSD.scad rename to ROCK64_OSD_v1.scad diff --git a/ROCK64_OSD_v2.scad b/ROCK64_OSD_v2.scad new file mode 100644 index 0000000..b7ca8a0 --- /dev/null +++ b/ROCK64_OSD_v2.scad @@ -0,0 +1,148 @@ +// Case for a "Ceph OSD" from ROCK64 + 3.5" HDD + USB3.0-SATA UASP :) + +// Version 1, simplest + +// From WD datasheet: https://support.wdc.com/images/kb/2579-771970-A03.pdf + https://www.techpowerup.com/forums/attachments/3_5_emount-jpg.44813/ +hdd35_w = 102; +hdd35_l = 147; +hdd35_h = 26.1; +hdd35_screw1_offset = 28.5; // from connector side +hdd35_screw2_offset = 28.5+41.61; // from connector side +hdd35_screw3_offset = 28.5+101.6; // from connector side +hdd35_screw_zpos = 6.35; // from bottom +hdd35_screw_dia = 3.51; // 6-32 screws + +// From ROCK64 drawings: https://github.com/TeaPackCZ/Rock64_drawings/blob/master/Rock64 Base.pdf +rock64_w = 56.2; +rock64_l = 88; +rock64_h = 17; // +2mm under for microsd slot +rock64_board_thick = 1.5; +rock64_screw_offset = 3.6; // from back and edges +rock64_screw_distance = 58; // from back screws to front screws +rock64_screw_dia = 2.8; // weird screws +rock64_microsd_offset = 19.2; +rock64_microsd_length = 16; + +rock64_zpos = 16; +rock64_screw_post_dia = 6; +wall_thickness = 5; +extra_length = 25+wall_thickness; +cooler_pos = 17; + +show_assembly = true; + +if (show_assembly) +{ + // 3.5 HDD and screws + color([0.8, 0.6, 1]) cube(size=[hdd35_w, hdd35_l, hdd35_h]); + color([0.5, 0.5, 1]) translate([0, -rock64_w, 0]) cube(size=[50, rock64_w, 13]); + color([1, 1, 1]) translate([ 0, hdd35_screw1_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2, h=3, $fn=32); + color([1, 1, 1]) translate([ 0, hdd35_screw2_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2, h=3, $fn=32); + color([1, 1, 1]) translate([ 0, hdd35_screw3_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2, h=3, $fn=32); + color([1, 1, 1]) translate([ hdd35_w, hdd35_screw1_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2, h=3, $fn=32); + color([1, 1, 1]) translate([ hdd35_w, hdd35_screw2_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2, h=3, $fn=32); + color([1, 1, 1]) translate([ hdd35_w, hdd35_screw3_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2, h=3, $fn=32); + + // ROCK64 + color([0.6, 0.8, 1]) translate([rock64_l/2+1, -rock64_w/2-3, rock64_zpos]) rotate([-90, 180, 90]) import("./ROCK64.stl"); + + // 30x30x15 cooler + translate([cooler_pos, -rock64_w-extra_length+wall_thickness, total_h/2-1-30/2]) cube(size=[30,15,30]); + + // 12V - 5V converter from aliexpress 25x15x6.3 + translate([50, -rock64_w, 0]) union() { + cube(size=[25, 15, 1.5]); + translate([1, 1, 0]) cube(size=[23, 13, 6.3]); + } +} + +total_h = rock64_zpos+rock64_board_thick+rock64_h+2; + +color([0, 0.8, 0.5]) { + translate([rock64_screw_offset+2.4, -rock64_screw_offset-3, rock64_zpos+rock64_board_thick]) difference() { + cylinder(r=rock64_screw_post_dia/2, h=rock64_h, $fn=32); + translate([0, 0, -1]) cylinder(r=1.45, h=10, $fn=32); + } + translate([rock64_screw_offset+2.4, -rock64_w+rock64_screw_offset-3, rock64_zpos+rock64_board_thick]) difference() { + cylinder(r=rock64_screw_post_dia/2, h=rock64_h, $fn=32); + translate([0, 0, -1]) cylinder(r=1.45, h=10, $fn=32); + } + translate([rock64_screw_distance+rock64_screw_offset+2.4, -rock64_screw_offset-3, rock64_zpos+rock64_board_thick]) difference() { + cylinder(r=rock64_screw_post_dia/2, h=rock64_h, $fn=32); + translate([0, 0, -1]) cylinder(r=1.45, h=10, $fn=32); + } + translate([rock64_screw_distance+rock64_screw_offset+2.4, -rock64_w+rock64_screw_offset-3, rock64_zpos+rock64_board_thick]) difference() { + cylinder(r=rock64_screw_post_dia/2, h=rock64_h, $fn=32); + translate([0, 0, -1]) cylinder(r=1.45, h=10, $fn=32); + } + difference() + { + union() { + translate([-wall_thickness, -rock64_w-extra_length, -2]) cube(size=[wall_thickness, rock64_w+extra_length+hdd35_l+wall_thickness, rock64_zpos+rock64_board_thick+rock64_h+2]); + translate([-wall_thickness, -rock64_w-extra_length, rock64_zpos+rock64_board_thick+rock64_h]) cube(size=[wall_thickness*2+hdd35_w, rock64_w+extra_length+hdd35_l+wall_thickness, 2]); + translate([hdd35_w, -rock64_w-extra_length, -2]) cube(size=[wall_thickness, rock64_w+extra_length+hdd35_l+wall_thickness, rock64_zpos+rock64_board_thick+rock64_h+2]); + translate([0, hdd35_l+1, -2]) cube(size=[hdd35_w, wall_thickness-1, rock64_zpos+rock64_board_thick+rock64_h+2]); + translate([0, -rock64_w-extra_length, -2]) cube(size=[hdd35_w, wall_thickness, rock64_zpos+rock64_board_thick+rock64_h+2]); + } + + translate([cooler_pos+30/2, -rock64_w-extra_length+wall_thickness/2, total_h/2-1-30/2+30/2]) rotate([90, 0, 0]) difference() { + cylinder(r=30/2, $fn=64, h=wall_thickness+2, center=true); + difference() { + cube(size=[30, 30, wall_thickness+2], center=true); + cube(size=[30-2, 30-2, wall_thickness+2], center=true); + } + } + + translate([ hdd35_w-1, -3-rock64_w, rock64_zpos ]) cube(size=[wall_thickness+2, 21, rock64_h]); + + translate([ -wall_thickness-1, -3-rock64_microsd_offset-rock64_microsd_length, rock64_zpos-3 ]) cube(size=[wall_thickness+2, rock64_microsd_length, 5]); + + translate([ 0, hdd35_screw1_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2, h=10, $fn=32); + //translate([ 0, hdd35_screw2_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2, h=10, $fn=32); + translate([ 0, hdd35_screw3_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2, h=10, $fn=32); + translate([ -1, hdd35_screw1_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2+2, h=10, $fn=32); + //translate([ -1, hdd35_screw2_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2+2, h=10, $fn=32); + translate([ -1, hdd35_screw3_offset, hdd35_screw_zpos ]) rotate([0, -90, 0]) cylinder(r=hdd35_screw_dia/2+2, h=10, $fn=32); + + translate([ hdd35_w, hdd35_screw1_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2, h=10, $fn=32); + //translate([ hdd35_w, hdd35_screw2_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2, h=10, $fn=32); + translate([ hdd35_w, hdd35_screw3_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2, h=10, $fn=32); + translate([ hdd35_w+1, hdd35_screw1_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2+2, h=10, $fn=32); + //translate([ hdd35_w+1, hdd35_screw2_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2+2, h=10, $fn=32); + translate([ hdd35_w+1, hdd35_screw3_offset, hdd35_screw_zpos ]) rotate([0, 90, 0]) cylinder(r=hdd35_screw_dia/2+2, h=10, $fn=32); + + for (i = [-5:9]) { + if (i != -3 && i != -2) { + translate([ -wall_thickness-1, i*15, total_h-wall_thickness ]) rotate([30, 0, 0]) translate([ -1, -1, -1 ]) minkowski() { + translate([0, -3, -(total_h-wall_thickness*2 - (i == 1 || i == 2 || i == 8 || i == 9 ? 12 : 0))]) cube(size=[ wall_thickness+2, 3, total_h-wall_thickness*2 - (i == 1 || i == 2 || i == 8 || i == 9 ? 12 : 0) ]); + sphere(r=2); + } + } + } + + translate([ hdd35_w+wall_thickness, 0, 0 ]) for (i = [-5:9]) { + if (i != -3 && i != -4) { + translate([ -wall_thickness-1, i*15, total_h-wall_thickness ]) rotate([30, 0, 0]) translate([ -1, -1, -1 ]) minkowski() { + translate([0, -3, -(total_h-wall_thickness*2 - (i == 1 || i == 2 || i == 8 || i == 9 ? 12 : 0))]) cube(size=[ wall_thickness+2, 3, total_h-wall_thickness*2 - (i == 1 || i == 2 || i == 8 || i == 9 ? 12 : 0) ]); + sphere(r=2); + } + } + } + + translate([ hdd35_w+2, hdd35_l+wall_thickness, 0 ]) rotate([ 0, 0, 90 ]) for (i = [1:6]) { + translate([ -wall_thickness-1, -5+i*15, total_h-wall_thickness ]) rotate([30, 0, 0]) translate([ -1, -1, -1 ]) minkowski() { + translate([0, -3, -(total_h-wall_thickness*2)]) cube(size=[ wall_thickness+2, 3, total_h-wall_thickness*2 ]); + sphere(r=2); + } + } + + translate([ hdd35_w+2, -rock64_w-extra_length+wall_thickness, 0 ]) rotate([ 0, 0, 90 ]) for (i = [1:6]) { + if (i != 4 && i != 5) { + translate([ -wall_thickness-1, i*16.5, total_h-wall_thickness ]) translate([ -1, -1, -1 ]) minkowski() { + translate([0, -3, -(total_h-wall_thickness*2)]) cube(size=[ wall_thickness+2, 3, total_h-wall_thickness*2 ]); + sphere(r=2); + } + } + } + } +}