Incomplete work to improve support material by avoiding thin columns and making sure everything is supported correctly

xsdata-boost
Alessandro Ranellucci 2013-08-10 19:39:35 +02:00
parent abb5d1256f
commit 5380b6cb33
2 changed files with 61 additions and 26 deletions

View File

@ -917,7 +917,7 @@ sub generate_support_material {
if (0) {
require "Slic3r/SVG.pm";
Slic3r::SVG::output("contact_" . $layer->print_z . ".svg",
Slic3r::SVG::output("contact_" . $contact_z . ".svg",
expolygons => union_ex(\@contact),
red_expolygons => \@overhang,
);
@ -971,7 +971,7 @@ sub generate_support_material {
my $z = $support_layers[$layer_id];
my $this = $contact{$z} // next;
# count contact layer as interface layer
for (my $i = $layer_id; $i >= 0 && $i > $layer_id-$interface_layers; $i--) {
for (my $i = $layer_id-1; $i >= 0 && $i > $layer_id-$interface_layers; $i--) {
$z = $support_layers[$i];
# Compute interface area on this layer as diff of upper contact area
# (or upper interface area) and layer slices.
@ -985,6 +985,7 @@ sub generate_support_material {
],
[
@{ $top{$z} || [] },
@{ $contact{$z} || [] },
],
1,
);
@ -1003,6 +1004,7 @@ sub generate_support_material {
[
@{ $top{$z} || [] },
@{ $interface{$i} || [] },
@{ $contact{$z} || [] },
],
1,
);
@ -1043,11 +1045,20 @@ sub generate_support_material {
my ($layer_id) = @_;
my $result = { contact => [], interface => [], support => [] };
if (0) {
require "Slic3r/SVG.pm";
Slic3r::SVG::output("layer_" . $support_layers[$layer_id] . ".svg",
red_expolygons => union_ex($contact{$support_layers[$layer_id]} || []),
green_expolygons => union_ex($interface{$layer_id} || []),
);
}
$contact{$layer_id} ||= [];
$interface{$layer_id} ||= [];
$support{$layer_id} ||= [];
# contact
my $contact_infill = [];
if ((my $contact = $contact{$support_layers[$layer_id]}) && $contact_loops > 0) {
my $overhang = $overhang{$support_layers[$layer_id]};
$contact = [ grep $_->is_counter_clockwise, @$contact ];
@ -1080,11 +1091,8 @@ sub generate_support_material {
[ map Slic3r::Polygon->new(@$_)->split_at_first_point, @loops ],
) };
# subtract loops from the contact area to detect the remaining part
$interface{$layer_id} = intersection(
$interface{$layer_id},
[ offset2(\@loops0, -($contact_loops) * $flow->scaled_spacing, +0.5*$flow->scaled_spacing) ],
);
# add the contact infill area to the interface area
$contact_infill = [ offset2(\@loops0, -($contact_loops) * $flow->scaled_spacing, +0.5*$flow->scaled_spacing) ];
# transform loops into ExtrusionPath objects
@loops = map Slic3r::ExtrusionPath->pack(
@ -1096,13 +1104,40 @@ sub generate_support_material {
$result->{contact} = [ @loops ];
}
# interface
if (@{$interface{$layer_id}}) {
# draw a perimeter around interface and support
{
# TODO: use brim ordering algorithm
my $contour = union([ map @$_, $interface{$layer_id}, $support{$layer_id} ], undef, 1);
push @{$result->{support}}, map Slic3r::ExtrusionPath->pack(
polyline => $_->split_at_first_point,
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $flow->spacing,
), map Slic3r::Polygon->new(@$_),
offset2($contour, -$flow->scaled_spacing, +$flow->scaled_spacing*0.5);
# subtract the perimeter area from both interface and support
my $to_remove = diff(
$contour,
[ offset($contour, -$flow->scaled_spacing) ],
);
$interface{$layer_id} = diff(
$interface{$layer_id},
$to_remove,
);
$support{$layer_id} = diff(
$support{$layer_id},
$to_remove,
);
}
# interface and contact infill
if (@{$interface{$layer_id}} || @$contact_infill) {
$fillers{interface}->angle($interface_angle);
# steal some space from support
$interface{$layer_id} = intersection(
[ offset($interface{$layer_id}, scale 3) ],
[ offset([ map @$_, $interface{$layer_id}, $contact_infill ], scale 3) ],
[ @{$interface{$layer_id}}, @{$support{$layer_id}} ],
);
$support{$layer_id} = diff(
@ -1111,7 +1146,7 @@ sub generate_support_material {
);
my @paths = ();
foreach my $expolygon (offset_ex($interface{$layer_id}, -$flow->scaled_width/2)) {
foreach my $expolygon (@{union_ex($interface{$layer_id})}) {
my @p = $fillers{interface}->fill_surface(
Slic3r::Surface->new(expolygon => $expolygon),
density => $interface_density,
@ -1138,7 +1173,7 @@ sub generate_support_material {
my $flow_spacing = $flow->spacing;
# TODO: use offset2_ex()
my $to_infill = [ offset_ex(union($support{$layer_id}), -$flow->scaled_width/2) ];
my $to_infill = union_ex($support{$layer_id}, undef, 1);
my @paths = ();
# base flange
@ -1147,18 +1182,6 @@ sub generate_support_material {
$filler->angle($Slic3r::Config->support_material_angle + 90);
$density = 0.5;
$flow_spacing = $self->print->first_layer_support_material_flow->spacing;
} else {
# draw a perimeter all around support infill
# TODO: use brim ordering algorithm
push @paths, map Slic3r::ExtrusionPath->pack(
polyline => $_->split_at_first_point,
role => EXTR_ROLE_SUPPORTMATERIAL,
height => undef,
flow_spacing => $flow->spacing,
), map @$_, @$to_infill;
# TODO: use offset2_ex()
$to_infill = [ offset_ex([ map @$_, @$to_infill ], -$flow->scaled_spacing) ];
}
foreach my $expolygon (@$to_infill) {
@ -1178,15 +1201,27 @@ sub generate_support_material {
), @p;
}
$result->{support} = [ @paths ];
push @{$result->{support}}, @paths;
}
# islands
$result->{islands} = union_ex([
@{$interface{$layer_id} || []},
@{$support{$layer_id} || []},
@{$contact{$support_layers[$layer_id]} || []},
]);
if (0) {
require "Slic3r/SVG.pm";
Slic3r::SVG::output("islands_" . $support_layers[$layer_id] . ".svg",
red_expolygons => union_ex($contact{$support_layers[$layer_id]} || []),
green_expolygons => union_ex($interface{$layer_id} || []),
red_polylines => [ map $_->unpack->polyline, @{$result->{contact}} ],
green_polylines => [ map $_->unpack->polyline, @{$result->{interface}} ],
polylines => [ map $_->unpack->polyline, @{$result->{support}} ],
);
}
return $result;
};

View File

@ -57,7 +57,7 @@ sub output {
}
}
foreach my $type (qw(polygons polylines white_polygons green_polygons red_polygons red_polylines)) {
foreach my $type (qw(polygons polylines white_polygons green_polygons red_polygons red_polylines green_polylines)) {
if ($things{$type}) {
my $method = $type =~ /polygons/ ? 'polygon' : 'polyline';
my ($colour) = $type =~ /^(red|green)_/;