mirror of https://github.com/vitalif/Slic3r
861 lines
36 KiB
Perl
861 lines
36 KiB
Perl
package Slic3r::Print::SupportMaterial;
|
||
use Moo;
|
||
|
||
use List::Util qw(sum min max);
|
||
use Slic3r::ExtrusionPath ':roles';
|
||
use Slic3r::Flow ':roles';
|
||
use Slic3r::Geometry qw(scale scaled_epsilon PI rad2deg deg2rad convex_hull);
|
||
use Slic3r::Geometry::Clipper qw(offset diff union union_ex intersection offset_ex offset2
|
||
intersection_pl offset2_ex diff_pl);
|
||
use Slic3r::Surface ':types';
|
||
|
||
has 'print_config' => (is => 'rw', required => 1);
|
||
has 'object_config' => (is => 'rw', required => 1);
|
||
has 'flow' => (is => 'rw', required => 1);
|
||
has 'first_layer_flow' => (is => 'rw', required => 1);
|
||
has 'interface_flow' => (is => 'rw', required => 1);
|
||
|
||
use constant DEBUG_CONTACT_ONLY => 0;
|
||
|
||
# how much we extend support around the actual contact area
|
||
use constant MARGIN => 1.5;
|
||
|
||
# increment used to reach MARGIN in steps to avoid trespassing thin objects
|
||
use constant MARGIN_STEP => MARGIN/3;
|
||
|
||
# generate a tree-like structure to save material
|
||
use constant PILLAR_SIZE => 2.5;
|
||
use constant PILLAR_SPACING => 10;
|
||
|
||
sub generate {
|
||
my ($self, $object) = @_;
|
||
|
||
# Determine the top surfaces of the support, defined as:
|
||
# contact = overhangs - clearance + margin
|
||
# This method is responsible for identifying what contact surfaces
|
||
# should the support material expose to the object in order to guarantee
|
||
# that it will be effective, regardless of how it's built below.
|
||
my ($contact, $overhang) = $self->contact_area($object);
|
||
|
||
# Determine the top surfaces of the object. We need these to determine
|
||
# the layer heights of support material and to clip support to the object
|
||
# silhouette.
|
||
my ($top) = $self->object_top($object, $contact);
|
||
|
||
# We now know the upper and lower boundaries for our support material object
|
||
# (@$contact_z and @$top_z), so we can generate intermediate layers.
|
||
my $support_z = $self->support_layers_z(
|
||
[ sort keys %$contact ],
|
||
[ sort keys %$top ],
|
||
max(map $_->height, @{$object->layers})
|
||
);
|
||
|
||
# If we wanted to apply some special logic to the first support layers lying on
|
||
# object's top surfaces this is the place to detect them
|
||
|
||
my $shape = [];
|
||
if ($self->object_config->support_material_pattern eq 'pillars') {
|
||
$self->generate_pillars_shape($contact, $support_z, $shape);
|
||
}
|
||
|
||
# Propagate contact layers downwards to generate interface layers
|
||
my ($interface) = $self->generate_interface_layers($support_z, $contact, $top);
|
||
$self->clip_with_object($interface, $support_z, $object);
|
||
$self->clip_with_shape($interface, $shape) if @$shape;
|
||
|
||
# Propagate contact layers and interface layers downwards to generate
|
||
# the main support layers.
|
||
my ($base) = $self->generate_base_layers($support_z, $contact, $interface, $top);
|
||
$self->clip_with_object($base, $support_z, $object);
|
||
$self->clip_with_shape($base, $shape) if @$shape;
|
||
|
||
# Install support layers into object.
|
||
for my $i (0 .. $#$support_z) {
|
||
push @{$object->support_layers}, Slic3r::Layer::Support->new(
|
||
object => $object,
|
||
id => $i,
|
||
height => ($i == 0) ? $support_z->[$i] : ($support_z->[$i] - $support_z->[$i-1]),
|
||
print_z => $support_z->[$i],
|
||
slice_z => -1,
|
||
slices => [],
|
||
);
|
||
if ($i >= 1) {
|
||
$object->support_layers->[-2]->upper_layer($object->support_layers->[-1]);
|
||
$object->support_layers->[-1]->lower_layer($object->support_layers->[-2]);
|
||
}
|
||
}
|
||
|
||
# Generate the actual toolpaths and save them into each layer.
|
||
$self->generate_toolpaths($object, $overhang, $contact, $interface, $base);
|
||
}
|
||
|
||
sub contact_area {
|
||
my ($self, $object) = @_;
|
||
|
||
# if user specified a custom angle threshold, convert it to radians
|
||
my $threshold_rad;
|
||
if ($self->object_config->support_material_threshold) {
|
||
$threshold_rad = deg2rad($self->object_config->support_material_threshold + 1); # +1 makes the threshold inclusive
|
||
Slic3r::debugf "Threshold angle = %d°\n", rad2deg($threshold_rad);
|
||
}
|
||
|
||
# determine contact areas
|
||
my %contact = (); # contact_z => [ polygons ]
|
||
my %overhang = (); # contact_z => [ polygons ] - this stores the actual overhang supported by each contact layer
|
||
for my $layer_id (0 .. $#{$object->layers}) {
|
||
# note $layer_id might != $layer->id when raft_layers > 0
|
||
# so $layer_id == 0 means first object layer
|
||
# and $layer->id == 0 means first print layer (including raft)
|
||
|
||
if ($self->object_config->raft_layers == 0) {
|
||
next if $layer_id == 0;
|
||
} elsif (!$self->object_config->support_material) {
|
||
# if we are only going to generate raft just check
|
||
# the 'overhangs' of the first object layer
|
||
last if $layer_id > 0;
|
||
}
|
||
my $layer = $object->layers->[$layer_id];
|
||
|
||
# detect overhangs and contact areas needed to support them
|
||
my (@overhang, @contact) = ();
|
||
if ($layer_id == 0) {
|
||
# this is the first object layer, so we're here just to get the object
|
||
# footprint for the raft
|
||
push @overhang, map $_->clone, map @$_, @{$layer->slices};
|
||
push @contact, @{offset(\@overhang, scale +MARGIN)};
|
||
} else {
|
||
my $lower_layer = $object->layers->[$layer_id-1];
|
||
foreach my $layerm (@{$layer->regions}) {
|
||
my $fw = $layerm->flow(FLOW_ROLE_PERIMETER)->scaled_width;
|
||
my $diff;
|
||
|
||
# If a threshold angle was specified, use a different logic for detecting overhangs.
|
||
if (defined $threshold_rad
|
||
|| $layer_id < $self->object_config->support_material_enforce_layers
|
||
|| ($self->object_config->raft_layers > 0 && $layer_id == 0)) {
|
||
my $d = defined $threshold_rad
|
||
? scale $lower_layer->height * ((cos $threshold_rad) / (sin $threshold_rad))
|
||
: 0;
|
||
|
||
$diff = diff(
|
||
offset([ map $_->p, @{$layerm->slices} ], -$d),
|
||
[ map @$_, @{$lower_layer->slices} ],
|
||
);
|
||
|
||
# only enforce spacing from the object ($fw/2) if the threshold angle
|
||
# is not too high: in that case, $d will be very small (as we need to catch
|
||
# very short overhangs), and such contact area would be eaten by the
|
||
# enforced spacing, resulting in high threshold angles to be almost ignored
|
||
$diff = diff(
|
||
offset($diff, $d - $fw/2),
|
||
[ map @$_, @{$lower_layer->slices} ],
|
||
) if $d > $fw/2;
|
||
} else {
|
||
$diff = diff(
|
||
[ map $_->p, @{$layerm->slices} ],
|
||
offset([ map @$_, @{$lower_layer->slices} ], +$fw*2),
|
||
);
|
||
|
||
# collapse very tiny spots
|
||
$diff = offset2($diff, -$fw/10, +$fw/10);
|
||
|
||
# $diff now contains the ring or stripe comprised between the boundary of
|
||
# lower slices and the centerline of the last perimeter in this overhanging layer.
|
||
# Void $diff means that there's no upper perimeter whose centerline is
|
||
# outside the lower slice boundary, thus no overhang
|
||
}
|
||
|
||
if ($self->object_config->dont_support_bridges) {
|
||
# compute the area of bridging perimeters
|
||
# Note: this is duplicate code from GCode.pm, we need to refactor
|
||
|
||
my $bridged_perimeters; # Polygons
|
||
{
|
||
my $bridge_flow = $layerm->flow(FLOW_ROLE_PERIMETER, 1);
|
||
|
||
my $nozzle_diameter = $self->print_config->get_at('nozzle_diameter', $layerm->region->config->perimeter_extruder-1);
|
||
my $lower_grown_slices = offset([ map @$_, @{$lower_layer->slices} ], +scale($nozzle_diameter/2));
|
||
|
||
# TODO: split_at_first_point() could split a bridge mid-way
|
||
my @overhang_perimeters =
|
||
map { $_->isa('Slic3r::ExtrusionLoop') ? $_->polygon->split_at_first_point : $_->polyline->clone }
|
||
@{$layerm->perimeters};
|
||
|
||
# workaround for Clipper bug, see Slic3r::Polygon::clip_as_polyline()
|
||
$_->[0]->translate(1,0) for @overhang_perimeters;
|
||
@overhang_perimeters = @{diff_pl(
|
||
\@overhang_perimeters,
|
||
$lower_grown_slices,
|
||
)};
|
||
|
||
# only consider straight overhangs
|
||
@overhang_perimeters = grep $_->is_straight, @overhang_perimeters;
|
||
|
||
# only consider overhangs having endpoints inside layer's slices
|
||
foreach my $polyline (@overhang_perimeters) {
|
||
$polyline->extend_start($fw);
|
||
$polyline->extend_end($fw);
|
||
}
|
||
@overhang_perimeters = grep {
|
||
$layer->slices->contains_point($_->first_point) && $layer->slices->contains_point($_->last_point)
|
||
} @overhang_perimeters;
|
||
|
||
# convert bridging polylines into polygons by inflating them with their thickness
|
||
{
|
||
# since we're dealing with bridges, we can't assume width is larger than spacing,
|
||
# so we take the largest value and also apply safety offset to be ensure no gaps
|
||
# are left in between
|
||
my $w = max($bridge_flow->scaled_width, $bridge_flow->scaled_spacing);
|
||
$bridged_perimeters = union([
|
||
map @{$_->grow($w/2 + 10)}, @overhang_perimeters
|
||
]);
|
||
}
|
||
}
|
||
|
||
if (1) {
|
||
# remove the entire bridges and only support the unsupported edges
|
||
my @bridges = map $_->expolygon,
|
||
grep $_->bridge_angle != -1,
|
||
@{$layerm->fill_surfaces->filter_by_type(S_TYPE_BOTTOMBRIDGE)};
|
||
|
||
$diff = diff(
|
||
$diff,
|
||
[
|
||
(map @$_, @bridges),
|
||
@$bridged_perimeters,
|
||
],
|
||
1,
|
||
);
|
||
|
||
push @$diff, @{intersection(
|
||
[ map @{$_->grow(+scale MARGIN)}, @{$layerm->unsupported_bridge_edges} ],
|
||
[ map @$_, @bridges ],
|
||
)};
|
||
|
||
} else {
|
||
# just remove bridged areas
|
||
$diff = diff(
|
||
$diff,
|
||
[ map @$_, @{$layerm->bridged} ],
|
||
1,
|
||
);
|
||
}
|
||
}
|
||
|
||
next if !@$diff;
|
||
push @overhang, @$diff; # NOTE: this is not the full overhang as it misses the outermost half of the perimeter width!
|
||
|
||
# Let's define the required contact area by using a max gap of half the upper
|
||
# extrusion width and extending the area according to the configured margin.
|
||
# We increment the area in steps because we don't want our support to overflow
|
||
# on the other side of the object (if it's very thin).
|
||
{
|
||
my @slices_margin = @{offset([ map @$_, @{$lower_layer->slices} ], +$fw/2)};
|
||
for ($fw/2, map {scale MARGIN_STEP} 1..(MARGIN / MARGIN_STEP)) {
|
||
$diff = diff(
|
||
offset($diff, $_),
|
||
\@slices_margin,
|
||
);
|
||
}
|
||
}
|
||
push @contact, @$diff;
|
||
}
|
||
}
|
||
next if !@contact;
|
||
|
||
# now apply the contact areas to the layer were they need to be made
|
||
{
|
||
# get the average nozzle diameter used on this layer
|
||
my @nozzle_diameters = map $self->print_config->get_at('nozzle_diameter', $_),
|
||
map { $_->config->perimeter_extruder-1, $_->config->infill_extruder-1 }
|
||
@{$layer->regions};
|
||
my $nozzle_diameter = sum(@nozzle_diameters)/@nozzle_diameters;
|
||
|
||
my $contact_z = $layer->print_z - contact_distance($nozzle_diameter);
|
||
###$contact_z = $layer->print_z - $layer->height;
|
||
|
||
# ignore this contact area if it's too low
|
||
next if $contact_z < $self->object_config->get_value('first_layer_height');
|
||
|
||
$contact{$contact_z} = [ @contact ];
|
||
$overhang{$contact_z} = [ @overhang ];
|
||
|
||
if (0) {
|
||
require "Slic3r/SVG.pm";
|
||
Slic3r::SVG::output("contact_" . $contact_z . ".svg",
|
||
expolygons => union_ex(\@contact),
|
||
red_expolygons => union_ex(\@overhang),
|
||
);
|
||
}
|
||
}
|
||
}
|
||
|
||
return (\%contact, \%overhang);
|
||
}
|
||
|
||
sub object_top {
|
||
my ($self, $object, $contact) = @_;
|
||
|
||
# find object top surfaces
|
||
# we'll use them to clip our support and detect where does it stick
|
||
my %top = (); # print_z => [ expolygons ]
|
||
my $projection = [];
|
||
foreach my $layer (reverse @{$object->layers}) {
|
||
if (my @top = map @{$_->slices->filter_by_type(S_TYPE_TOP)}, @{$layer->regions}) {
|
||
# compute projection of the contact areas above this top layer
|
||
# first add all the 'new' contact areas to the current projection
|
||
# ('new' means all the areas that are lower than the last top layer
|
||
# we considered)
|
||
my $min_top = min(keys %top) // max(keys %$contact);
|
||
# use <= instead of just < because otherwise we'd ignore any contact regions
|
||
# having the same Z of top layers
|
||
push @$projection, map @{$contact->{$_}}, grep { $_ > $layer->print_z && $_ <= $min_top } keys %$contact;
|
||
|
||
# now find whether any projection falls onto this top surface
|
||
my $touching = intersection($projection, [ map $_->p, @top ]);
|
||
if (@$touching) {
|
||
# grow top surfaces so that interface and support generation are generated
|
||
# with some spacing from object - it looks we don't need the actual
|
||
# top shapes so this can be done here
|
||
$top{ $layer->print_z } = offset($touching, $self->flow->scaled_width);
|
||
}
|
||
|
||
# remove the areas that touched from the projection that will continue on
|
||
# next, lower, top surfaces
|
||
$projection = diff($projection, $touching);
|
||
}
|
||
}
|
||
|
||
return \%top;
|
||
}
|
||
|
||
sub support_layers_z {
|
||
my ($self, $contact_z, $top_z, $max_object_layer_height) = @_;
|
||
|
||
# quick table to check whether a given Z is a top surface
|
||
my %top = map { $_ => 1 } @$top_z;
|
||
|
||
# determine layer height for any non-contact layer
|
||
# we use max() to prevent many ultra-thin layers to be inserted in case
|
||
# layer_height > nozzle_diameter * 0.75
|
||
my $nozzle_diameter = $self->print_config->get_at('nozzle_diameter', $self->object_config->support_material_extruder-1);
|
||
my $support_material_height = max($max_object_layer_height, $nozzle_diameter * 0.75);
|
||
|
||
my @z = sort { $a <=> $b } @$contact_z, @$top_z, (map $_ + $nozzle_diameter, @$top_z);
|
||
|
||
# enforce first layer height
|
||
my $first_layer_height = $self->object_config->get_value('first_layer_height');
|
||
shift @z while @z && $z[0] <= $first_layer_height;
|
||
unshift @z, $first_layer_height;
|
||
|
||
# add raft layers by dividing the space between first layer and
|
||
# first contact layer evenly
|
||
if ($self->object_config->raft_layers > 1 && @z >= 2) {
|
||
# $z[1] is last raft layer (contact layer for the first layer object)
|
||
my $height = ($z[1] - $z[0]) / ($self->object_config->raft_layers - 1);
|
||
splice @z, 1, 0,
|
||
map { int($_*100)/100 }
|
||
map { $z[0] + $height * $_ }
|
||
0..($self->object_config->raft_layers - 1);
|
||
}
|
||
|
||
for (my $i = $#z; $i >= 0; $i--) {
|
||
my $target_height = $support_material_height;
|
||
if ($i > 0 && $top{ $z[$i-1] }) {
|
||
$target_height = $nozzle_diameter;
|
||
}
|
||
|
||
# enforce first layer height
|
||
if (($i == 0 && $z[$i] > $target_height + $first_layer_height)
|
||
|| ($z[$i] - $z[$i-1] > $target_height + Slic3r::Geometry::epsilon)) {
|
||
splice @z, $i, 0, ($z[$i] - $target_height);
|
||
$i++;
|
||
}
|
||
}
|
||
|
||
# remove duplicates and make sure all 0.x values have the leading 0
|
||
{
|
||
my %sl = map { 1 * $_ => 1 } @z;
|
||
@z = sort { $a <=> $b } keys %sl;
|
||
}
|
||
|
||
return \@z;
|
||
}
|
||
|
||
sub generate_interface_layers {
|
||
my ($self, $support_z, $contact, $top) = @_;
|
||
|
||
# let's now generate interface layers below contact areas
|
||
my %interface = (); # layer_id => [ polygons ]
|
||
my $interface_layers_num = $self->object_config->support_material_interface_layers;
|
||
for my $layer_id (0 .. $#$support_z) {
|
||
my $z = $support_z->[$layer_id];
|
||
my $this = $contact->{$z} // next;
|
||
|
||
# count contact layer as interface layer
|
||
for (my $i = $layer_id-1; $i >= 0 && $i > $layer_id-$interface_layers_num; $i--) {
|
||
$z = $support_z->[$i];
|
||
my @overlapping_layers = $self->overlapping_layers($i, $support_z);
|
||
my @overlapping_z = map $support_z->[$_], @overlapping_layers;
|
||
|
||
# Compute interface area on this layer as diff of upper contact area
|
||
# (or upper interface area) and layer slices.
|
||
# This diff is responsible of the contact between support material and
|
||
# the top surfaces of the object. We should probably offset the top
|
||
# surfaces vertically before performing the diff, but this needs
|
||
# investigation.
|
||
$this = $interface{$i} = diff(
|
||
[
|
||
@$this, # clipped projection of the current contact regions
|
||
@{ $interface{$i} || [] }, # interface regions already applied to this layer
|
||
],
|
||
[
|
||
(map @$_, map $top->{$_}, grep exists $top->{$_}, @overlapping_z), # top slices on this layer
|
||
(map @$_, map $contact->{$_}, grep exists $contact->{$_}, @overlapping_z), # contact regions on this layer
|
||
],
|
||
1,
|
||
);
|
||
}
|
||
}
|
||
|
||
return \%interface;
|
||
}
|
||
|
||
sub generate_base_layers {
|
||
my ($self, $support_z, $contact, $interface, $top) = @_;
|
||
|
||
# let's now generate support layers under interface layers
|
||
my $base = {}; # layer_id => [ polygons ]
|
||
{
|
||
for my $i (reverse 0 .. $#$support_z-1) {
|
||
my $z = $support_z->[$i];
|
||
my @overlapping_layers = $self->overlapping_layers($i, $support_z);
|
||
my @overlapping_z = map $support_z->[$_], @overlapping_layers;
|
||
|
||
# in case we have no interface layers, look at upper contact
|
||
# (1 interface layer means we only have contact layer, so $interface->{$i+1} is empty)
|
||
my @upper_contact = ();
|
||
if ($self->object_config->support_material_interface_layers <= 1) {
|
||
@upper_contact = @{ $contact->{$support_z->[$i+1]} || [] };
|
||
}
|
||
|
||
$base->{$i} = diff(
|
||
[
|
||
@{ $base->{$i+1} || [] }, # support regions on upper layer
|
||
@{ $interface->{$i+1} || [] }, # interface regions on upper layer
|
||
@upper_contact, # contact regions on upper layer
|
||
],
|
||
[
|
||
(map @$_, map $top->{$_}, grep exists $top->{$_}, @overlapping_z), # top slices on this layer
|
||
(map @$_, map $interface->{$_}, grep exists $interface->{$_}, @overlapping_layers), # interface regions on this layer
|
||
(map @$_, map $contact->{$_}, grep exists $contact->{$_}, @overlapping_z), # contact regions on this layer
|
||
],
|
||
1,
|
||
);
|
||
}
|
||
}
|
||
|
||
return $base;
|
||
}
|
||
|
||
# This method removes object silhouette from support material
|
||
# (it's used with interface and base only). It removes a bit more,
|
||
# leaving a thin gap between object and support in the XY plane.
|
||
sub clip_with_object {
|
||
my ($self, $support, $support_z, $object) = @_;
|
||
|
||
foreach my $i (keys %$support) {
|
||
next if !@{$support->{$i}};
|
||
|
||
my $zmax = $support_z->[$i];
|
||
my $zmin = ($i == 0) ? 0 : $support_z->[$i-1];
|
||
my @layers = grep { $_->print_z > $zmin && ($_->print_z - $_->height) < $zmax }
|
||
@{$object->layers};
|
||
|
||
# $layer->slices contains the full shape of layer, thus including
|
||
# perimeter's width. $support contains the full shape of support
|
||
# material, thus including the width of its foremost extrusion.
|
||
# We leave a gap equal to a full extrusion width.
|
||
$support->{$i} = diff(
|
||
$support->{$i},
|
||
offset([ map @$_, map @{$_->slices}, @layers ], +$self->flow->scaled_width),
|
||
);
|
||
}
|
||
}
|
||
|
||
sub generate_toolpaths {
|
||
my ($self, $object, $overhang, $contact, $interface, $base) = @_;
|
||
|
||
my $flow = $self->flow;
|
||
my $interface_flow = $self->interface_flow;
|
||
|
||
# shape of contact area
|
||
my $contact_loops = 1;
|
||
my $circle_radius = 1.5 * $interface_flow->scaled_width;
|
||
my $circle_distance = 3 * $circle_radius;
|
||
my $circle = Slic3r::Polygon->new(map [ $circle_radius * cos $_, $circle_radius * sin $_ ],
|
||
(5*PI/3, 4*PI/3, PI, 2*PI/3, PI/3, 0));
|
||
|
||
Slic3r::debugf "Generating patterns\n";
|
||
|
||
# prepare fillers
|
||
my $pattern = $self->object_config->support_material_pattern;
|
||
my @angles = ($self->object_config->support_material_angle);
|
||
if ($pattern eq 'rectilinear-grid') {
|
||
$pattern = 'rectilinear';
|
||
push @angles, $angles[0] + 90;
|
||
} elsif ($pattern eq 'pillars') {
|
||
$pattern = 'honeycomb';
|
||
}
|
||
|
||
my %fillers = (
|
||
interface => $object->fill_maker->filler('rectilinear'),
|
||
support => $object->fill_maker->filler($pattern),
|
||
);
|
||
|
||
my $interface_angle = $self->object_config->support_material_angle + 90;
|
||
my $interface_spacing = $self->object_config->support_material_interface_spacing + $interface_flow->spacing;
|
||
my $interface_density = $interface_spacing == 0 ? 1 : $interface_flow->spacing / $interface_spacing;
|
||
my $support_spacing = $self->object_config->support_material_spacing + $flow->spacing;
|
||
my $support_density = $support_spacing == 0 ? 1 : $flow->spacing / $support_spacing;
|
||
|
||
my $process_layer = sub {
|
||
my ($layer_id) = @_;
|
||
my $layer = $object->support_layers->[$layer_id];
|
||
my $z = $layer->print_z;
|
||
|
||
my $overhang = $overhang->{$z} || [];
|
||
my $contact = $contact->{$z} || [];
|
||
my $interface = $interface->{$layer_id} || [];
|
||
my $base = $base->{$layer_id} || [];
|
||
|
||
if (DEBUG_CONTACT_ONLY) {
|
||
$interface = [];
|
||
$base = [];
|
||
}
|
||
|
||
if (0) {
|
||
require "Slic3r/SVG.pm";
|
||
Slic3r::SVG::output("layer_" . $z . ".svg",
|
||
red_expolygons => union_ex($contact),
|
||
green_expolygons => union_ex($interface),
|
||
);
|
||
}
|
||
|
||
# islands
|
||
$layer->support_islands->append(@{union_ex([ @$interface, @$base, @$contact ])});
|
||
|
||
# contact
|
||
my $contact_infill = [];
|
||
if ($self->object_config->support_material_interface_layers == 0) {
|
||
# if no interface layers were requested we treat the contact layer
|
||
# exactly as a generic base layer
|
||
push @$base, @$contact;
|
||
} elsif (@$contact && $contact_loops > 0) {
|
||
# generate the outermost loop
|
||
|
||
# find centerline of the external loop (or any other kind of extrusions should the loop be skipped)
|
||
$contact = offset($contact, -$interface_flow->scaled_width/2);
|
||
|
||
my @loops0 = ();
|
||
{
|
||
# find centerline of the external loop of the contours
|
||
my @external_loops = @$contact;
|
||
|
||
# only consider the loops facing the overhang
|
||
{
|
||
my $overhang_with_margin = offset($overhang, +$interface_flow->scaled_width/2);
|
||
@external_loops = grep {
|
||
@{intersection_pl(
|
||
[ $_->split_at_first_point ],
|
||
$overhang_with_margin,
|
||
)}
|
||
} @external_loops;
|
||
}
|
||
|
||
# apply a pattern to the loop
|
||
my @positions = map @{Slic3r::Polygon->new(@$_)->equally_spaced_points($circle_distance)}, @external_loops;
|
||
@loops0 = @{diff(
|
||
[ @external_loops ],
|
||
[ map { my $c = $circle->clone; $c->translate(@$_); $c } @positions ],
|
||
)};
|
||
}
|
||
|
||
# make more loops
|
||
my @loops = @loops0;
|
||
for my $i (2..$contact_loops) {
|
||
my $d = ($i-1) * $interface_flow->scaled_spacing;
|
||
push @loops, @{offset2(\@loops0, -$d -0.5*$interface_flow->scaled_spacing, +0.5*$interface_flow->scaled_spacing)};
|
||
}
|
||
|
||
# clip such loops to the side oriented towards the object
|
||
@loops = @{intersection_pl(
|
||
[ map $_->split_at_first_point, @loops ],
|
||
offset($overhang, +scale MARGIN),
|
||
)};
|
||
|
||
# add the contact infill area to the interface area
|
||
# note that growing loops by $circle_radius ensures no tiny
|
||
# extrusions are left inside the circles; however it creates
|
||
# a very large gap between loops and contact_infill, so maybe another
|
||
# solution should be found to achieve both goals
|
||
$contact_infill = diff(
|
||
$contact,
|
||
[ map @{$_->grow($circle_radius*1.1)}, @loops ],
|
||
);
|
||
|
||
# transform loops into ExtrusionPath objects
|
||
my $mm3_per_mm = $interface_flow->mm3_per_mm($layer->height);
|
||
@loops = map Slic3r::ExtrusionPath->new(
|
||
polyline => $_,
|
||
role => EXTR_ROLE_SUPPORTMATERIAL_INTERFACE,
|
||
mm3_per_mm => $mm3_per_mm,
|
||
width => $interface_flow->width,
|
||
height => $layer->height,
|
||
), @loops;
|
||
|
||
$layer->support_interface_fills->append(@loops);
|
||
}
|
||
|
||
# interface and contact infill
|
||
if (@$interface || @$contact_infill) {
|
||
$fillers{interface}->angle($interface_angle);
|
||
|
||
# find centerline of the external loop
|
||
$interface = offset2($interface, +scaled_epsilon, -(scaled_epsilon + $interface_flow->scaled_width/2));
|
||
|
||
# join regions by offsetting them to ensure they're merged
|
||
$interface = offset([ @$interface, @$contact_infill ], scaled_epsilon);
|
||
|
||
# turn base support into interface when it's contained in our holes
|
||
# (this way we get wider interface anchoring)
|
||
{
|
||
my @p = @$interface;
|
||
@$interface = ();
|
||
foreach my $p (@p) {
|
||
if ($p->is_clockwise) {
|
||
my $p2 = $p->clone;
|
||
$p2->make_counter_clockwise;
|
||
next if !@{diff([$p2], $base, 1)};
|
||
}
|
||
push @$interface, $p;
|
||
}
|
||
}
|
||
$base = diff($base, $interface);
|
||
|
||
my @paths = ();
|
||
foreach my $expolygon (@{union_ex($interface)}) {
|
||
my ($params, @p) = $fillers{interface}->fill_surface(
|
||
Slic3r::Surface->new(expolygon => $expolygon, surface_type => S_TYPE_INTERNAL),
|
||
density => $interface_density,
|
||
flow => $interface_flow,
|
||
layer_height => $layer->height,
|
||
complete => 1,
|
||
);
|
||
my $mm3_per_mm = $params->{flow}->mm3_per_mm($layer->height);
|
||
|
||
push @paths, map Slic3r::ExtrusionPath->new(
|
||
polyline => Slic3r::Polyline->new(@$_),
|
||
role => EXTR_ROLE_SUPPORTMATERIAL_INTERFACE,
|
||
mm3_per_mm => $mm3_per_mm,
|
||
width => $params->{flow}->width,
|
||
height => $layer->height,
|
||
), @p;
|
||
}
|
||
|
||
$layer->support_interface_fills->append(@paths);
|
||
}
|
||
|
||
# support or flange
|
||
if (@$base) {
|
||
my $filler = $fillers{support};
|
||
$filler->angle($angles[ ($layer_id) % @angles ]);
|
||
my $density = $support_density;
|
||
my $base_flow = $flow;
|
||
|
||
# find centerline of the external loop/extrusions
|
||
my $to_infill = offset2_ex($base, +scaled_epsilon, -(scaled_epsilon + $flow->scaled_width/2));
|
||
|
||
my @paths = ();
|
||
|
||
# base flange
|
||
if ($layer_id == 0) {
|
||
$filler = $fillers{interface};
|
||
$filler->angle($self->object_config->support_material_angle + 90);
|
||
$density = 0.5;
|
||
$base_flow = $self->first_layer_flow;
|
||
} else {
|
||
# draw a perimeter all around support infill
|
||
# TODO: use brim ordering algorithm
|
||
my $mm3_per_mm = $flow->mm3_per_mm($layer->height);
|
||
push @paths, map Slic3r::ExtrusionPath->new(
|
||
polyline => $_->split_at_first_point,
|
||
role => EXTR_ROLE_SUPPORTMATERIAL,
|
||
mm3_per_mm => $mm3_per_mm,
|
||
width => $flow->width,
|
||
height => $layer->height,
|
||
), map @$_, @$to_infill;
|
||
|
||
# TODO: use offset2_ex()
|
||
$to_infill = offset_ex([ map @$_, @$to_infill ], -$flow->scaled_spacing);
|
||
}
|
||
|
||
foreach my $expolygon (@$to_infill) {
|
||
my ($params, @p) = $filler->fill_surface(
|
||
Slic3r::Surface->new(expolygon => $expolygon, surface_type => S_TYPE_INTERNAL),
|
||
density => $density,
|
||
flow => $base_flow,
|
||
layer_height => $layer->height,
|
||
complete => 1,
|
||
);
|
||
my $mm3_per_mm = $params->{flow}->mm3_per_mm($layer->height);
|
||
|
||
push @paths, map Slic3r::ExtrusionPath->new(
|
||
polyline => Slic3r::Polyline->new(@$_),
|
||
role => EXTR_ROLE_SUPPORTMATERIAL,
|
||
mm3_per_mm => $mm3_per_mm,
|
||
width => $params->{flow}->width,
|
||
height => $layer->height,
|
||
), @p;
|
||
}
|
||
|
||
$layer->support_fills->append(@paths);
|
||
}
|
||
|
||
if (0) {
|
||
require "Slic3r/SVG.pm";
|
||
Slic3r::SVG::output("islands_" . $z . ".svg",
|
||
red_expolygons => union_ex($contact),
|
||
green_expolygons => union_ex($interface),
|
||
green_polylines => [ map $_->unpack->polyline, @{$layer->support_contact_fills} ],
|
||
polylines => [ map $_->unpack->polyline, @{$layer->support_fills} ],
|
||
);
|
||
}
|
||
};
|
||
|
||
Slic3r::parallelize(
|
||
threads => $self->print_config->threads,
|
||
items => [ 0 .. $#{$object->support_layers} ],
|
||
thread_cb => sub {
|
||
my $q = shift;
|
||
while (defined (my $layer_id = $q->dequeue)) {
|
||
$process_layer->($layer_id);
|
||
}
|
||
},
|
||
no_threads_cb => sub {
|
||
$process_layer->($_) for 0 .. $#{$object->support_layers};
|
||
},
|
||
);
|
||
}
|
||
|
||
sub generate_pillars_shape {
|
||
my ($self, $contact, $support_z, $shape) = @_;
|
||
|
||
# this prevents supplying an empty point set to BoundingBox constructor
|
||
return if !%$contact;
|
||
|
||
my $pillar_size = scale PILLAR_SIZE;
|
||
my $pillar_spacing = scale PILLAR_SPACING;
|
||
|
||
my $grid; # arrayref of polygons
|
||
{
|
||
my $pillar = Slic3r::Polygon->new(
|
||
[0,0],
|
||
[$pillar_size, 0],
|
||
[$pillar_size, $pillar_size],
|
||
[0, $pillar_size],
|
||
);
|
||
|
||
my @pillars = ();
|
||
my $bb = Slic3r::Geometry::BoundingBox->new_from_points([ map @$_, map @$_, values %$contact ]);
|
||
for (my $x = $bb->x_min; $x <= $bb->x_max-$pillar_size; $x += $pillar_spacing) {
|
||
for (my $y = $bb->y_min; $y <= $bb->y_max-$pillar_size; $y += $pillar_spacing) {
|
||
push @pillars, my $p = $pillar->clone;
|
||
$p->translate($x, $y);
|
||
}
|
||
}
|
||
$grid = union(\@pillars);
|
||
}
|
||
|
||
# add pillars to every layer
|
||
for my $i (0..$#$support_z) {
|
||
$shape->[$i] = [ @$grid ];
|
||
}
|
||
|
||
# build capitals
|
||
for my $i (0..$#$support_z) {
|
||
my $z = $support_z->[$i];
|
||
|
||
my $capitals = intersection(
|
||
$grid,
|
||
$contact->{$z} // [],
|
||
);
|
||
|
||
# work on one pillar at time (if any) to prevent the capitals from being merged
|
||
# but store the contact area supported by the capital because we need to make
|
||
# sure nothing is left
|
||
my $contact_supported_by_capitals = [];
|
||
foreach my $capital (@$capitals) {
|
||
# enlarge capital tops
|
||
$capital = offset([$capital], +($pillar_spacing - $pillar_size)/2);
|
||
push @$contact_supported_by_capitals, @$capital;
|
||
|
||
for (my $j = $i-1; $j >= 0; $j--) {
|
||
my $jz = $support_z->[$j];
|
||
$capital = offset($capital, -$self->interface_flow->scaled_width/2);
|
||
last if !@$capitals;
|
||
push @{ $shape->[$j] }, @$capital;
|
||
}
|
||
}
|
||
|
||
# Capitals will not generally cover the whole contact area because there will be
|
||
# remainders. For now we handle this situation by projecting such unsupported
|
||
# areas to the ground, just like we would do with a normal support.
|
||
my $contact_not_supported_by_capitals = diff(
|
||
$contact->{$z} // [],
|
||
$contact_supported_by_capitals,
|
||
);
|
||
if (@$contact_not_supported_by_capitals) {
|
||
for (my $j = $i-1; $j >= 0; $j--) {
|
||
push @{ $shape->[$j] }, @$contact_not_supported_by_capitals;
|
||
}
|
||
}
|
||
}
|
||
}
|
||
|
||
sub clip_with_shape {
|
||
my ($self, $support, $shape) = @_;
|
||
|
||
foreach my $i (keys %$support) {
|
||
# don't clip bottom layer with shape so that we
|
||
# can generate a continuous base flange
|
||
next if $i == 0;
|
||
$support->{$i} = intersection(
|
||
$support->{$i},
|
||
$shape->[$i],
|
||
);
|
||
}
|
||
}
|
||
|
||
# this method returns the indices of the layers overlapping with the given one
|
||
sub overlapping_layers {
|
||
my ($self, $i, $support_z) = @_;
|
||
|
||
my $zmax = $support_z->[$i];
|
||
my $zmin = ($i == 0) ? 0 : $support_z->[$i-1];
|
||
|
||
return grep {
|
||
my $zmax2 = $support_z->[$_];
|
||
my $zmin2 = ($_ == 0) ? 0 : $support_z->[$_-1];
|
||
$zmax > $zmin2 && $zmin < $zmax2;
|
||
} 0..$#$support_z;
|
||
}
|
||
|
||
# class method
|
||
sub contact_distance {
|
||
my ($nozzle_diameter) = @_;
|
||
return $nozzle_diameter * 1.5;
|
||
}
|
||
|
||
1;
|