Slic3r/lib/Slic3r/Extruder.pm

421 lines
15 KiB
Raku

package Slic3r::Extruder;
use Moo;
use Slic3r::ExtrusionPath ':roles';
use Slic3r::Geometry qw(scale unscale);
has 'layer' => (is => 'rw');
has 'shift_x' => (is => 'rw', default => sub {0} );
has 'shift_y' => (is => 'rw', default => sub {0} );
has 'z' => (is => 'rw', default => sub {0} );
has 'speed' => (is => 'rw');
has 'extrusion_distance' => (is => 'rw', default => sub {0} );
has 'elapsed_time' => (is => 'rw', default => sub {0} ); # seconds
has 'total_extrusion_length' => (is => 'rw', default => sub {0} );
has 'retracted' => (is => 'rw', default => sub {1} ); # this spits out some plastic at start
has 'lifted' => (is => 'rw', default => sub {0} );
has 'last_pos' => (is => 'rw', default => sub { Slic3r::Point->new(0,0) } );
has 'last_speed' => (is => 'rw', default => sub {""});
has 'last_fan_speed' => (is => 'rw', default => sub {0});
has 'dec' => (is => 'ro', default => sub { 3 } );
# calculate speeds (mm/min)
has 'speeds' => (
is => 'ro',
default => sub {{
travel => 60 * Slic3r::Config->get('travel_speed'),
perimeter => 60 * Slic3r::Config->get('perimeter_speed'),
small_perimeter => 60 * Slic3r::Config->get('small_perimeter_speed'),
infill => 60 * Slic3r::Config->get('infill_speed'),
solid_infill => 60 * Slic3r::Config->get('solid_infill_speed'),
top_solid_infill => 60 * Slic3r::Config->get('top_solid_infill_speed'),
bridge => 60 * Slic3r::Config->get('bridge_speed'),
retract => 60 * Slic3r::Config->get('retract_speed'),
}},
);
my %role_speeds = (
&EXTR_ROLE_PERIMETER => 'perimeter',
&EXTR_ROLE_SMALLPERIMETER => 'small_perimeter',
&EXTR_ROLE_CONTOUR_INTERNAL_PERIMETER => 'perimeter',
&EXTR_ROLE_FILL => 'infill',
&EXTR_ROLE_SOLIDFILL => 'solid_infill',
&EXTR_ROLE_TOPSOLIDFILL => 'top_solid_infill',
&EXTR_ROLE_BRIDGE => 'bridge',
&EXTR_ROLE_SKIRT => 'perimeter',
&EXTR_ROLE_SUPPORTMATERIAL => 'perimeter',
);
use Slic3r::Geometry qw(points_coincide PI X Y);
sub change_layer {
my $self = shift;
my ($layer) = @_;
$self->layer($layer);
my $z = $Slic3r::z_offset + $layer->print_z * $Slic3r::scaling_factor;
my $gcode = "";
$gcode .= $self->retract(move_z => $z);
$gcode .= $self->G0(undef, $z, 0, 'move to next layer (' . $layer->id . ')')
if $self->z != $z && !$self->lifted;
$gcode .= Slic3r::Config->replace_options($Slic3r::layer_gcode) . "\n"
if $Slic3r::layer_gcode;
return $gcode;
}
sub extrude {
my $self = shift;
if ($_[0]->isa('Slic3r::ExtrusionLoop')) {
$self->extrude_loop(@_);
} else {
$_[0]->deserialize;
$self->extrude_path(@_);
}
}
sub extrude_loop {
my $self = shift;
my ($loop, $description) = @_;
# extrude all loops ccw
$loop->deserialize;
$loop->polygon->make_counter_clockwise;
# find the point of the loop that is closest to the current extruder position
# or randomize if requested
my $last_pos = $self->last_pos;
if ($Slic3r::randomize_start && $loop->role == EXTR_ROLE_CONTOUR_INTERNAL_PERIMETER) {
srand $self->layer->id * 10;
$last_pos = Slic3r::Point->new(scale $Slic3r::print_center->[X], scale $Slic3r::bed_size->[Y]);
$last_pos->rotate(rand(2*PI), $Slic3r::print_center);
}
my $start_at = $loop->nearest_point_to($last_pos);
# split the loop at the starting point and make a path
my $extrusion_path = $loop->split_at($start_at);
$extrusion_path->deserialize;
# clip the path to avoid the extruder to get exactly on the first point of the loop;
# if polyline was shorter than the clipping distance we'd get a null polyline, so
# we discard it in that case
$extrusion_path->clip_end(scale($self->layer ? $self->layer->flow->width : $Slic3r::flow->width) * 0.15);
return '' if !@{$extrusion_path->polyline};
# extrude along the path
return $self->extrude_path($extrusion_path, $description);
}
sub extrude_path {
my $self = shift;
my ($path, $description, $recursive) = @_;
$path->merge_continuous_lines;
# detect arcs
if ($Slic3r::gcode_arcs && !$recursive) {
my $gcode = "";
foreach my $arc_path ($path->detect_arcs) {
$arc_path->deserialize;
$gcode .= $self->extrude_path($arc_path, $description, 1);
}
return $gcode;
}
my $gcode = "";
# retract if distance from previous position is greater or equal to the one
# specified by the user *and* to the maximum distance between infill lines
{
my $distance_from_last_pos = $self->last_pos->distance_to($path->points->[0]) * $Slic3r::scaling_factor;
my $distance_threshold = $Slic3r::retract_before_travel;
$distance_threshold = 2 * ($self->layer ? $self->layer->flow->width : $Slic3r::flow->width) / $Slic3r::fill_density * sqrt(2)
if 0 && $Slic3r::fill_density > 0 && $description =~ /fill/;
if ($distance_from_last_pos >= $distance_threshold) {
$gcode .= $self->retract(travel_to => $path->points->[0]);
}
}
# go to first point of extrusion path
$gcode .= $self->G0($path->points->[0], undef, 0, "move to first $description point")
if !points_coincide($self->last_pos, $path->points->[0]);
# compensate retraction
$gcode .= $self->unretract if $self->retracted;
# calculate extrusion length per distance unit
my $s = $path->flow_spacing || $self->layer ? $self->layer->flow->spacing : $Slic3r::flow->spacing;
my $h = $path->depth_layers * $self->layer->height;
my $w = ($s - ($self->layer ? $self->layer->flow->min_spacing : $Slic3r::flow->min_spacing) * $Slic3r::overlap_factor) / (1 - $Slic3r::overlap_factor);
my $area;
if ($path->role == EXTR_ROLE_BRIDGE) {
$area = ($s**2) * PI/4;
} elsif ($w >= ($Slic3r::nozzle_diameter + $h)) {
# rectangle with semicircles at the ends
$area = $w * $h + ($h**2) / 4 * (PI - 4);
} else {
# rectangle with shrunk semicircles at the ends
$area = $Slic3r::nozzle_diameter * $h * (1 - PI/4) + $h * $w * PI/4;
}
my $e = $Slic3r::scaling_factor
* $area
* $Slic3r::extrusion_multiplier
* (4 / (($Slic3r::filament_diameter ** 2) * PI));
# extrude arc or line
$self->speed( $role_speeds{$path->role} || die "Unknown role: " . $path->role );
my $path_length = 0;
if ($path->isa('Slic3r::ExtrusionPath::Arc')) {
$path_length = $path->length;
$gcode .= $self->G2_G3($path->points->[-1], $path->orientation,
$path->center, $e * $path_length, $description);
} else {
foreach my $line ($path->lines) {
my $line_length = $line->length;
$path_length += $line_length;
$gcode .= $self->G1($line->b, undef, $e * $line_length, $description);
}
}
if ($Slic3r::cooling) {
my $path_time = unscale($path_length) / $self->speeds->{$self->last_speed} * 60;
if ($self->layer->id == 0) {
$path_time = $Slic3r::first_layer_speed =~ /^(\d+(?:\.\d+)?)%$/
? $path_time / ($1/100)
: unscale($path_length) / $Slic3r::first_layer_speed * 60;
}
$self->elapsed_time($self->elapsed_time + $path_time);
}
return $gcode;
}
sub retract {
my $self = shift;
my %params = @_;
return "" unless $Slic3r::retract_length > 0
&& !$self->retracted;
# prepare moves
$self->speed('retract');
my $retract = [undef, undef, -$Slic3r::retract_length, "retract"];
my $lift = ($Slic3r::retract_lift == 0 || defined $params{move_z})
? undef
: [undef, $self->z + $Slic3r::retract_lift, 0, 'lift plate during retraction'];
my $gcode = "";
if (($Slic3r::g0 || $Slic3r::gcode_flavor eq 'mach3') && $params{travel_to}) {
if ($lift) {
# combine lift and retract
$lift->[2] = $retract->[2];
$gcode .= $self->G0(@$lift);
} else {
# combine travel and retract
my $travel = [$params{travel_to}, undef, $retract->[2], 'travel and retract'];
$gcode .= $self->G0(@$travel);
}
} elsif (($Slic3r::g0 || $Slic3r::gcode_flavor eq 'mach3') && defined $params{move_z}) {
# combine Z change and retraction
my $travel = [undef, $params{move_z}, $retract->[2], 'change layer and retract'];
$gcode .= $self->G0(@$travel);
} else {
$gcode .= $self->G1(@$retract);
if (defined $params{move_z} && $Slic3r::retract_lift > 0) {
my $travel = [undef, $params{move_z} + $Slic3r::retract_lift, 0, 'move to next layer (' . $self->layer->id . ') and lift'];
$gcode .= $self->G0(@$travel);
$self->lifted(1);
} elsif ($lift) {
$gcode .= $self->G1(@$lift);
}
}
$self->retracted(1);
$self->lifted(1) if $lift;
# reset extrusion distance during retracts
# this makes sure we leave sufficient precision in the firmware
if (!$Slic3r::use_relative_e_distances && $Slic3r::gcode_flavor ne 'mach3') {
$gcode .= "G92 " . $Slic3r::extrusion_axis . "0\n" if $Slic3r::extrusion_axis;
$self->extrusion_distance(0);
}
return $gcode;
}
sub unretract {
my $self = shift;
$self->retracted(0);
my $gcode = "";
if ($self->lifted) {
$gcode .= $self->G0(undef, $self->z - $Slic3r::retract_lift, 0, 'restore layer Z');
$self->lifted(0);
}
$self->speed('retract');
$gcode .= $self->G0(undef, undef, ($Slic3r::retract_length + $Slic3r::retract_restart_extra),
"compensate retraction");
return $gcode;
}
sub set_acceleration {
my $self = shift;
my ($acceleration) = @_;
return "" unless $Slic3r::acceleration;
return sprintf "M201 E%s%s\n",
$acceleration, ($Slic3r::gcode_comments ? ' ; adjust acceleration' : '');
}
sub G0 {
my $self = shift;
return $self->G1(@_) if !($Slic3r::g0 || $Slic3r::gcode_flavor eq 'mach3');
return $self->_G0_G1("G0", @_);
}
sub G1 {
my $self = shift;
return $self->_G0_G1("G1", @_);
}
sub _G0_G1 {
my $self = shift;
my ($gcode, $point, $z, $e, $comment) = @_;
my $dec = $self->dec;
if ($point) {
$gcode .= sprintf " X%.${dec}f Y%.${dec}f",
($point->x * $Slic3r::scaling_factor) + $self->shift_x,
($point->y * $Slic3r::scaling_factor) + $self->shift_y; #**
$self->last_pos($point);
}
if (defined $z && $z != $self->z) {
$self->z($z);
$gcode .= sprintf " Z%.${dec}f", $z;
}
return $self->_Gx($gcode, $e, $comment);
}
sub G2_G3 {
my $self = shift;
my ($point, $orientation, $center, $e, $comment) = @_;
my $dec = $self->dec;
my $gcode = $orientation eq 'cw' ? "G2" : "G3";
$gcode .= sprintf " X%.${dec}f Y%.${dec}f",
($point->x * $Slic3r::scaling_factor) + $self->shift_x,
($point->y * $Slic3r::scaling_factor) + $self->shift_y; #**
# XY distance of the center from the start position
$gcode .= sprintf " I%.${dec}f J%.${dec}f",
($center->[X] - $self->last_pos->[X]) * $Slic3r::scaling_factor,
($center->[Y] - $self->last_pos->[Y]) * $Slic3r::scaling_factor;
$self->last_pos($point);
return $self->_Gx($gcode, $e, $comment);
}
sub _Gx {
my $self = shift;
my ($gcode, $e, $comment) = @_;
my $dec = $self->dec;
# determine speed
my $speed = ($e ? $self->speed : 'travel');
# output speed if it's different from last one used
# (goal: reduce gcode size)
my $append_bridge_off = 0;
if ($speed ne $self->last_speed) {
if ($speed eq 'bridge') {
$gcode = ";_BRIDGE_FAN_START\n$gcode";
} elsif ($self->last_speed eq 'bridge') {
$append_bridge_off = 1;
}
# apply the speed reduction for print moves on bottom layer
my $speed_f = $self->speeds->{$speed};
if ($e && $self->layer->id == 0 && $comment !~ /retract/) {
$speed_f = $Slic3r::first_layer_speed =~ /^(\d+(?:\.\d+)?)%$/
? ($speed_f * $1/100)
: $Slic3r::first_layer_speed * 60;
}
$gcode .= sprintf " F%.${dec}f", $speed_f;
$self->last_speed($speed);
}
# output extrusion distance
if ($e && $Slic3r::extrusion_axis) {
$self->extrusion_distance(0) if $Slic3r::use_relative_e_distances;
$self->extrusion_distance($self->extrusion_distance + $e);
$self->total_extrusion_length($self->total_extrusion_length + $e);
$gcode .= sprintf " %s%.5f", $Slic3r::extrusion_axis, $self->extrusion_distance;
}
$gcode .= sprintf " ; %s", $comment if $comment && $Slic3r::gcode_comments;
if ($append_bridge_off) {
$gcode .= "\n;_BRIDGE_FAN_END";
}
return "$gcode\n";
}
sub set_tool {
my $self = shift;
my ($tool) = @_;
return $self->retract . sprintf "T%d%s\n", $tool, ($Slic3r::gcode_comments ? ' ; change tool' : '');
}
sub set_fan {
my $self = shift;
my ($speed, $dont_save) = @_;
if ($self->last_fan_speed != $speed || $dont_save) {
$self->last_fan_speed($speed) if !$dont_save;
if ($speed == 0) {
return sprintf "M107%s\n", ($Slic3r::gcode_comments ? ' ; disable fan' : '');
} else {
return sprintf "M106 %s%d%s\n", ($Slic3r::gcode_flavor eq 'mach3' ? 'P' : 'S'),
(255 * $speed / 100), ($Slic3r::gcode_comments ? ' ; enable fan' : '');
}
}
return "";
}
sub set_temperature {
my $self = shift;
my ($temperature, $wait) = @_;
return "" if $wait && $Slic3r::gcode_flavor eq 'makerbot';
my ($code, $comment) = $wait
? ('M109', 'wait for temperature to be reached')
: ('M104', 'set temperature');
return sprintf "$code %s%d ; $comment\n",
($Slic3r::gcode_flavor eq 'mach3' ? 'P' : 'S'), $temperature;
}
sub set_bed_temperature {
my $self = shift;
my ($temperature, $wait) = @_;
my ($code, $comment) = $wait
? (($Slic3r::gcode_flavor eq 'makerbot' ? 'M109' : 'M190'), 'wait for bed temperature to be reached')
: ('M140', 'set bed temperature');
return sprintf "$code %s%d ; $comment\n",
($Slic3r::gcode_flavor eq 'mach3' ? 'P' : 'S'), $temperature;
}
1;