Merge branch 'master' of github.com:openscad/openscad

src/PolySetCGALEvaluator.cc

@@ -39,6 +39,8 @@ PolySet *PolySetCGALEvaluator::evaluatePolySet(const ProjectionNode &node)
 	ps->convexity = node.convexity;
 	ps->is2d = true;
 
+  // In cut mode, the model is intersected by a large but very thin box living on the 
+	// XY plane.
 	if (node.cut_mode)
 	{
 		PolySet cube;
@@ -82,8 +84,17 @@ PolySet *PolySetCGALEvaluator::evaluatePolySet(const ProjectionNode &node)
 		cube.append_vertex(x1, y2, z2);
 		CGAL_Nef_polyhedron Ncube = this->cgalevaluator.evaluateCGALMesh(cube);
 
-		// N.p3 *= CGAL_Nef_polyhedron3(CGAL_Plane(0, 0, 1, 0), CGAL_Nef_polyhedron3::INCLUDED);
 		sum *= Ncube;
+
+		// FIXME: Instead of intersecting with a thin volume, we could intersect
+		// with a plane. This feels like a better solution. However, as the result
+		// of such an intersection isn't simple, we cannot convert the resulting
+		// Nef polyhedron to a Polyhedron using convertToPolyset() and we need
+		// another way of extracting the result. kintel 20120203.
+//		*sum.p3 = sum.p3->intersection(CGAL_Nef_polyhedron3::Plane_3(0, 0, 1, 0), 
+//																	CGAL_Nef_polyhedron3::PLANE_ONLY);
+
+
 		if (!sum.p3->is_simple()) {
 			PRINT("WARNING: Body of projection(cut = true) isn't valid 2-manifold! Modify your design..");
 			goto cant_project_non_simple_polyhedron;
@@ -91,6 +102,12 @@ PolySet *PolySetCGALEvaluator::evaluatePolySet(const ProjectionNode &node)
 
 		PolySet *ps3 = sum.convertToPolyset();
 		if (!ps3) return NULL;
+
+		// Extract polygons in the XY plane, ignoring all other polygons
+    // FIXME: If the polyhedron is really thin, there might be unwanted polygons
+    // in the XY plane, causing the resulting 2D polygon to be self-intersection
+    // and cause a crash in CGALEvaluator::PolyReducer. The right solution is to
+    // filter these polygons here. kintel 20120203.
 		Grid2d<int> conversion_grid(GRID_COARSE);
 		for (size_t i = 0; i < ps3->polygons.size(); i++) {
 			for (size_t j = 0; j < ps3->polygons[i].size(); j++) {
@@ -114,6 +131,7 @@ PolySet *PolySetCGALEvaluator::evaluatePolySet(const ProjectionNode &node)
 		}
 		delete ps3;
 	}
+	// In projection mode all the triangles are projected manually into the XY plane
 	else
 	{
 		if (!sum.p3->is_simple()) {

src/export.cc

@@ -53,7 +53,6 @@ void export_stl(CGAL_Nef_polyhedron *root_N, std::ostream &output)
 
 	output << "solid OpenSCAD_Model\n";
 
-	int facet_count = 0;
 	for (FCI fi = P.facets_begin(); fi != P.facets_end(); ++fi) {
 		HFCC hc = fi->facet_begin();
 		HFCC hc_end = hc;
@@ -198,3 +197,20 @@ void export_dxf(CGAL_Nef_polyhedron *root_N, std::ostream &output)
 
 #endif
 
+#ifdef DEBUG
+#include <boost/foreach.hpp>
+void export_stl(const PolySet &ps, std::ostream &output)
+{
+	output << "solid OpenSCAD_PolySet\n";
+	BOOST_FOREACH(const PolySet::Polygon &p, ps.polygons) {
+		output << "facet\n";
+		output << "outer loop\n";
+		BOOST_FOREACH(const Vector3d &v, p) {
+			output << "vertex " << v[0] << " " << v[1] << " " << v[2] << "\n";
+		}
+		output << "endloop\n";
+		output << "endfacet\n";
+	}
+	output << "endsolid OpenSCAD_PolySet\n";
+}
+#endif

src/export.h

@@ -1,13 +1,18 @@
 #ifndef EXPORT_H_
 #define EXPORT_H_
 
-#ifdef ENABLE_CGAL
-
 #include <iostream>
 
+#ifdef ENABLE_CGAL
+
 void export_stl(class CGAL_Nef_polyhedron *root_N, std::ostream &output);
 void export_off(CGAL_Nef_polyhedron *root_N, std::ostream &output);
 void export_dxf(CGAL_Nef_polyhedron *root_N, std::ostream &output);
+
+#endif
+
+#ifdef DEBUG
+void export_stl(const class PolySet &ps, std::ostream &output);
 #endif
 
 #endif

testdata/scad/bugs/projectioncrash.scad

@@ -0,0 +1,5 @@
+// This causes OpenSCAD to crash. See source code comments:
+// PolySetCGALEvaluator::evaluatePolySet(const ProjectionNode &node)
+// Se also https://github.com/openscad/openscad/issues/80
+
+projection(cut=true) translate([0,0,-4.999999]) cube(10, center=true);

testdata/scad/features/projection-tests.scad

@@ -8,3 +8,6 @@ projection(cut=true) { square(); }
 linear_extrude(height=20) projection(cut=false) sphere(r=10);
 translate([22,0,0]) linear_extrude(height=20) projection(cut=true) translate([0,0,9]) sphere(r=10);
 translate([44,0,0]) linear_extrude(height=20) projection(cut=true) translate([0,0,7]) sphere(r=10);
+
+// Boundary case: clipping the top of a cube
+translate([0,-22,0]) linear_extrude(height=5) projection(cut=true) translate([0,0,-4.999999]) cube(10, center=true);